Keyence BL-180 Bedienungsanleitung

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© KEYENCE CORPORATION, 1995 BL180-IM-4-0400 Printed in Japan
Specifications are subject to change without notice.
KEYENCE (MALAYSIA) SDN BHD
PHONE: 03-252-2211 FAX: 03-252-2131
KEYENCE (THAILAND) CO., LTD
PHONE: 02-369-2777 FAX: 02-369-2775
KEYENCE TAIWAN CO., LTD
PHONE: 02-2627-3100 FAX: 02-2798-8925
KEYENCE KOREA CORPORATION
PHONE: 02-563-1270 FAX: 02-563-1271
KEYENCE CORPORATION OF AMERICA
PHONE: 201-930-0100 FAX: 201-930-0099
KEYENCE (UK) LIMITED
PHONE: 01908-696900 FAX: 01908-696777
KEYENCE DEUTSCHLAND GmbH
PHONE: 0711-79 73 71-0 FAX: 0711-797 77 99
KEYENCE FRANCE S.A.
PHONE: 01 47 92 76 76 FAX: 01 47 92 76 77
KEYENCE SINGAPORE PTE LTD
PHONE: 392-1011 FAX: 392-5055
Worldwide Headquarters
KEYENCE CORPORATION
1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku,
Osaka, 533-8555, Japan
PHONE: 81-6-6379-2211 FAX: 81-6-6379-2131
BL-180 Series
User’s Manual
User’s Manual
CCD Bar Code Reader
BL-180 Series
A58-001
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1 2 3 4 5 6 ... 108 109

Inhaltsverzeichnis

Seite 1 - BL-180 Series

© KEYENCE CORPORATION, 1995 BL180-IM-4-0400 Printed in JapanSpecifications are subject to change without notice.KEYENCE (MALAYSIA) SDN BHDPHONE: 03-

Seite 2

1.1 BL-180 Connections 2 1.1 BL-180 Connections 1.1.1 Wire colors and signal types The following wires extend from the BL-180. Solder the required w

Seite 3 - Contents

Power Supply BL-U194Examples To sendcc = 7ATo send cc = 4BTo send cc = 7E.Point Exclusive OR calculation formula Calculate each bit using the followi

Seite 4

Power Supply BL-U1955.3 Details on Data CommunicationCommunication Procedure1. Send a polling command (P) to the BL series whose data you wish to rece

Seite 5

Power Supply BL-U1964. After sending data, the BL series waits for the clear command (C).When the clear command is sent to the BL series, the BL serie

Seite 6

Power Supply BL-U1975.4 Details of Command CommunicationAll RS-232C and RS-422A serial communication commands can be used.Communication Procedure1. Se

Seite 7 - Parts and Functions

Power Supply BL-U198Example: When the command to shift to the setting mode (SSET) is sent to the BL series of ID No. 3:1. From the host computer: 2. L

Seite 8

Power Supply BL-U1996 Precautions for Programming• Since the multidrop link requires communication of many commands, the host computer must have high

Seite 9 - Chapter 1

Power Supply BL-U11007 BL-U1 SpecificationsModel BL-U1Power supply for bar code reader 5 VDC±5% (1.5 A)Power supply for sensor 12 V ±10% (300 mA)Trigg

Seite 10 - 1.1 BL-180 Connections

Power Supply BL-U1101BL-U1110981861504 x ø5 mounting hole4100 to 240 VAC(with 3-core plug)ø6.5, Cable length: 2 m90491 max.51120°Approx.40

Seite 11 - Write/Gray

Power Supply BL-U1102When using the BL-U1For a PC with a 9-pin D-sub RS-232C connectorIf the RS-232C interface of your personal computer uses a D-sub

Seite 12

© KEYENCE CORPORATION, 1995 BL180-IM-4-0400 Printed in JapanSpecifications are subject to change without notice.KEYENCE (MALAYSIA) SDN BHDPHONE: 03-

Seite 13

1.1 BL-180 Connections 3 OK/NG output This output signals whether the readout data is the same as the preset data. When no preset data has been regis

Seite 14 - Installation method

1.1 BL-180 Connections 4 Hints on correct use Trigger (TIM) input Set the trigger input to be long enough to allow the laser beam to cover the entire

Seite 15 - Light-receiving axis

1.1 BL-180 Connections 5 Bar code height The bar code height must be at least 3 mm. However, adjust any bar code of 3 mm or more height so that it is

Seite 16

1.2 Installing the BL-180 Series 6 1.2 Installing the BL-180 Series Installation method Use the mounting holes on the side panel to install the unit.

Seite 17 - Chapter 2

1.2 Installing the BL-180 Series 7 Mounting angle and mounting distance BL-180Set the angle and reading distance by referring to the read range chara

Seite 18 - 2.1 Read Operation

1.2 Installing the BL-180 Series 8

Seite 19 - One-shot signal trigger

Chapter 2 Functions for Reading Operation

Seite 20 - 2.2 Read modes

2.1 Read Operation 10 2.1 Read Operation 2.1.1 Scanning method There are two methods for triggering the BL-180 to read bar codes; the “Level sig-nal”

Seite 21 - Reading data format

2.1 Read Operation 11 One-shot signal trigger The unit detects the rising edge of the trigger input and starts reading bar codes for the preset input

Seite 22

No part of this document is to be reproduced or utilized in any form or by anymeans without the written consent of KEYENCE Corporation.The contents o

Seite 23

2.2 Read modes 12 2.2 Read modes The BL-180 provides 4 types of read modes. 2.2.1 Single label read mode This mode allows the unit to read one bar co

Seite 24 - 2.3 Label orientation mode

2.2 Read modes 13 2.2.3 Multi-label read mode 2 (Multi 2) As with multi 1 mode, this mode allows the unit to read several bar codes contin-uously whi

Seite 25 - 2.4 Test Mode

2.2 Read modes 14 Operation of multi-label read mode 3 This mode allows the unit to continuously read each one of 4 bar code types “Code 1”, “Code 2”

Seite 26

2.2 Read modes 15 ExampleSuppose that the following codes are specified:Code 1 --- CODE39, 7 digitsCode 2 --- CODE39, 7 digitsCode 3 --- CODE39, 7 di

Seite 27 - 2.5 STABILITY LEDs

2.3 Label orientation mode 16 2.3 Label orientation mode As shown below, this mode allows the unit to read bar codes only in the specified orientatio

Seite 28

2.4 Test Mode 17 2.4 Test Mode Test mode can be used for the bar code reading test. Because trigger input is not required, this mode allows you to pe

Seite 29 - 2.7 Additional Information

2.4 Test Mode 18 • The read count can be up to 9999.• Although an OK/NG signal is not output, the OK/NG LED lights (see page 19).When the unit is ru

Seite 30

2.5 STABILITY LEDs 19 2.5 STABILITY LEDs STABILITY LEDs allows you to easily check reading stability.STABILITY LEDs light only when the test mode get

Seite 31 - Output Function

2.6 Preset Function (Compare with:) 20 2.6 Preset Function (Compare with:) 2.6.1 What is the preset function? The BL-180 can store one bar codeas pre

Seite 32

2.7 Additional Information 21 2.7 Additional Information When sending the bar code data, you can add the following data to the readout data. Addition

Seite 33 - Chapter 3

iii Contents Introduction ...viiUn

Seite 34 - 3.1 Controlling the BL-180

2.7 Additional Information 22 label orientation add function Adds the orientation of bar code travel before the readout data. Order of additional inf

Seite 35

2.8 Max. Code Length (Designated Digit ) Output Function 23 2.8 Max. Code Length (Designated Digit )Output Function This function allows you to outpu

Seite 36 - 3.2 Operating Procedure

2.8 Max. Code Length (Designated Digit ) Output Function24

Seite 37

Chapter 3 Setup Software

Seite 38 - Menu Bar

3.1 Controlling the BL-180 26 3.1 Controlling the BL-180 The BL-180 can be controlled by computer using an RS-232C serial communica-tion with Windows

Seite 39

3.1 Controlling the BL-180 27 8. To accept the directory name, click on the OK button.9. To change the directory name, click on the column displyin

Seite 40

3.2 Operating Procedure 28 3.2 Operating Procedure 3.2.1 Outline of Operation To operate the setup software, place the mouse pointer on the item to b

Seite 41

3.3 Setup Software Operating Procedure 29 3.3 Setup Software Operating Procedure After the setup software is started, the following screen (main sett

Seite 42

3.3 Setup Software Operating Procedure 30 Menu Bar The following operations can be performed using the menu bar. File Menu (Alt+F)Specifies a file n

Seite 43

3.3 Setup Software Operating Procedure 31 Open 1. Click on Open .2. The following screen is displayed for selection of the file to be read.Select a d

Seite 44

iv Codabar setup ...

Seite 45 - 3.3.9 Trigger input setting

3.3 Setup Software Operating Procedure 32 Example When the file name is “TEST”:1. Click on the file name entry column.2. Enter “TEST. CFG” as the file

Seite 46 - 3.3.10 Communication setting

3.3 Setup Software Operating Procedure 33 4. When selecting Single for Read mode, the following appears on the screen:When selecting Multi 1 or Multi

Seite 47 - 3.3.12 Other setting

3.3 Setup Software Operating Procedure 34 4. When you select Inspect check-digit, the following information appears:The above setting sends the data

Seite 48 - 3.3.14 Version Display

3.3 Setup Software Operating Procedure 35 3.3.6 Codabar setup 1. Set code length from 3 to 32 including the start/stop character.2. When you select S

Seite 49 - 3.4 List of Error Messages

3.3 Setup Software Operating Procedure 36 3.3.7 UPC/EAN setup 1. Select Read EAN 8 code, Read UPC-A[EAN13] code or Read UPC-E to enable to read.If yo

Seite 50

3.3 Setup Software Operating Procedure372. Check that the double-character start pattern is regulated in the UPC/EAN-128 standard. It means the combin

Seite 51

3.3 Setup Software Operating Procedure383.3.10 Communication setting1. Place the mouse cursor at the item to be changed and click it, or move to the t

Seite 52

3.3 Setup Software Operating Procedure393. When you select Default[:] for Partition mark and Intermediate delimiter, these parameters are set as below

Seite 53 - Chapter 4

3.3 Setup Software Operating Procedure403.3.13 Sending Settings1. Choose Send from the menu bar. The following screen appears.2. Set the baud rate, da

Seite 54 - 4.1 Serial Communication

3.4 List of Error Messages413.4 List of Error MessagesIf an error occurs, the following messages will appear on the screen.Click on OK and delete the

Seite 55 - Response

v Setting the BL-U1 DIP switches ...

Seite 56 - RTS/CTS Handshaking

3.5 How to Use Terminal Software423.5 How to Use Terminal SoftwareThe terminal software allows bar code data to be displayed on a Windows-based person

Seite 57 - ERROR Delimiter

3.5 How to Use Terminal Software434. When you click on Terminal Preferences, the setting screen is displayed. Set the displayed parameters as shown be

Seite 58 - 4.3 Command Communication

3.5 How to Use Terminal Software44

Seite 59

Chapter 4 Serial Communication (RS-232C/RS-422A)

Seite 60

4.1 Serial Communication 46 4.1 Serial Communication The BL-180 communicates with the PC via the RS-232C serial port. This enables you to change the

Seite 61 - 4.3.4 Response Error Code

4.2 Details on Data Communication 47 4.2 Details on Data Communication 4.2.1 Communication Protocols(Hardware handshaking) The BL-180 supports the fo

Seite 62

4.2 Details on Data Communication 48 RTS/CTS Handshaking When the PC’s RTS (BL-180’s CTS) signal turns off, the BL-180 becomes ready for data transmi

Seite 63

4.2 Details on Data Communication 49 4.2.4 Read Error Code If the BL-180 fails to read a bar code, the B-500 sends back a read error code. The initia

Seite 64

4.3 Command Communication 50 4.3 Command Communication The BL-180 includes commands to directly operate the BL-180 (direct control commands) and the

Seite 65

4.3 Command Communication 51 4.3.2 Explanation of Direct Control Commands The following describe direct control commands in details. Read operation c

Seite 66

vi Introduction Thank you for choosing the BL-180 series CCD bar-code reader. This User’s Man-ual describes details on operations and functions of th

Seite 67

4.3 Command Communication 52 Clearing transmission buffer [BCLR] Clears data stored in the transmission buffer.Command: BCLR Response: OK Shift to

Seite 68

4.3 Command Communication534.3.4 Response Error CodeWhen an incorrect command is sent to set parameters, the BL-180 sends back data indicating the cau

Seite 69 - APPENDIX

4.3 Command Communication54Setting Bar Code Type and Number of Readable Digits for Codes 1 to 4The following describes the parameter setting commands

Seite 70 - A.1 Specifications

4.3 Command Communication55Setting check digit typeChange WCm34n OK m= 0 to 3: Codes 1 to 4n= 0: Mudulus161: Modulus 112: Modulus 10/Wait 23: Modulus

Seite 71 - STABILITY

4.3 Command Communication56Setting Reading Mode/Data Addition FunctionsFunction Command being sentResponseDescriptionErrorCodeSetting reading mode Cha

Seite 72

4.3 Command Communication57Setting Trigger Input (Starting Test Mode)To set characters of the trigger on/Off command, send the following command.Examp

Seite 73 - A.4 Dimensions

4.3 Command Communication58Setting Communication ParametersFunction command being sent ResponseDescription ErrorCodeSetting baud rate Change WP35n OK

Seite 74

4.3 Command Communication59Setting Communication stringsTo set communication strings, send the following command.Example 1: Set the communication data

Seite 75

4.3 Command Communication60

Seite 77

vii System Configuration The 5 VDC power supply unit must be purchased separately.The optional BL-U1 or BL-U2 power supply is also available. Parts an

Seite 78 - A.7 CODE128 Specifications

A.1 Specifications 62 A.1 Specifications BL-180/185 The internal settings of the BL-180 series are stored in the EEPROM. (Rewritable up to 10,000 time

Seite 79 - A.8 ASCII Code Table

A.2 Reading Range Characteristics (Typical) 63 A.2 Reading Range Characteristics (Typical) Mount the BL-180 referring to the figure below. (The BL-18

Seite 80 - A.9 Default Settings

A.3 Angular Characteristics (Typical) 64 A.3 Angular Characteristics (Typical) Mount the BL-180 referring to the data given below. (The BL-185 provid

Seite 81

A.4 Dimensions 65 A.4 Dimensions BL-180BL-18541045551029ø1026 172 x 2-M3Depth: 5 mm or lessReceiver axisø4.5Cable length: 1.8 m47 208026 1715.333 10R

Seite 82

A.4 Dimensions 66 BL-180 (with mounting bracket)BL-185 (with mounting bracket)82080 (Readable width)5593116334733731(36)t=1.623.310°559311680 (Readab

Seite 83

A.5 Example Program for Serial Communication 67 A.5 Example Program for Serial Communication The following is a example program that allows data comm

Seite 84

A.6 Troubleshooting 68 A.6 Troubleshooting If a problem occurs during operation, please check the following troubleshooting notes first. If you cann

Seite 85 - Power Supply

A.6 Troubleshooting 69 Check whether the transmitter (light source) and the receiver (optical pickup) are clean. If moisture, oil or dust adheres to

Seite 86 - Conventions

A.7 CODE128 Specifications 70 A.7 CODE128 Specifications Setting No. of Digits • The start/stop character and check digit are not included in the numb

Seite 87

A.8 ASCII Code Table 71 A.8 ASCII Code Table Upper 4 bitsHEX 01 2 3 4 5 6 7 Binary 00000001 0010 0011 0100 0101 0110 0111 Lower 4 bits 00000 DLE (SP)

Seite 89 - 1 BL-U1 Connections

A.9 Default Settings 72 A.9 Default Settings In the main setting screen, the default bar code selections for the four bar code fields are as shown be

Seite 90

A.9 Default Settings 73 2of5CodabarUPC-EAN

Seite 91 - Wiring the trigger

A.9 Default Settings 74 COOP 2opf5CODE 128Read Mode/Data Addition Functions default settings

Seite 92 - Internal circuit

A.9 Default Settings 75 Trigger input default settingsCommunication Parameters default settingsCommunication strings default settings

Seite 93

A.9 Default Settings 76 Utility default settings

Seite 94 - Applicable

BL-U1 Power Supply

Seite 95 - 2 Installation

Introduction This User’s Manual describes the operation and functions of the BL-U1. Read thismanual carefully to ensure safe use and maximum performa

Seite 96 - Fig. A Fig. B

79 System Configuration Using the RS-232C and RS-422A • If not using the BL-U1, prepare an equivalent 5 VDC power supply unit sepa-rately.• To communi

Seite 97 - 3 Outline of Multidrop Link

80 BL-U1123OK/NG LEDOK output: Lights in green.NG output: Lights in red.TIMING LEDLights when trigger input turns ON.POWER LEDCommunication status in

Seite 98

Power Supply BL-U1 83 1 BL-U1 Connections 1.1 Connecting the AC power supply Plug the BL-U1 power cable into the power receptacle. At the same time,

Seite 99 - 5 Communication

Chapter 1 Connection and Installation

Seite 100 - Power Supply BL-U1

Power Supply BL-U1 84 Prepare the BL series for connection to the BL-U1 by soldering a D-sub 9-pin con-nector to the BL series cable. Then connect th

Seite 101

Power Supply BL-U1 85 1.4 Function and wiring on the I/O terminal block The above list starts from the left edge terminal on the terminal block and s

Seite 102

Power Supply BL-U1 86 Wiring the OK/NG output Use this output to determine OK/NG status by comparing the readout data with the preset data. It is NP

Seite 103

Power Supply BL-U1 87 1.6 RS-232C port wiring When you want to connect the BL-U1 to a PC through the RS-232C port, the wir-ing is as shown below.You

Seite 104

Power Supply BL-U1 88 1.8 Wiring the RS-485 (multidrop link) Multidrop link is a method to connect multiple BL series units to a single PC. See P. 82

Seite 105 - 6 Precautions for Programming

Power Supply BL-U1 89 2 Installation 2.1 Precautions before use Operating environ-ment The BL-U1 is a precision instrument. Be sure to install the un

Seite 106 - 7 BL-U1 Specifications

Power Supply BL-U1 90 2.2 Installing the BL-U1 There are two methods for installing the BL-U1: When installing the BL-U1 directly Pull out the four

Seite 107

Power Supply BL-U1 91 3 Outline of Multidrop Link 3.1 Multidrop Link The multidrop link is a communication method to control several BL series read-e

Seite 108

Power Supply BL-U1 92 4 Setup and Connection Procedures 1. BL series setupUsing the Setup software, set the BL series as described below:• Set the mu

Seite 109

Power Supply BL-U1935 Communication5.1 Outline of Communication typesYou can perform all multidrop link communication by sending commands from the ho

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